Energy Resource Recovery Facility
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The I-95 Energy Resource Recovery Facility in Fairfax County is privately owned and operated by Covanta Fairfax, Inc., a subsidiary of Covanta Energy. Under contract to Fairfax County, the facility is located adjacent to the I-95 Landfill Complex. The Energy Resource Recovery Facility is one of the largest waste-to-energy facilities in the country. The facility has been in operation since 1990.
Municipal solid waste serves as the fuel for the facility. Steam is produced that turns turbines that can generate over 80MW of electricity. The facility can process not only municipal solid waste, but also such waste items as confidential documents and other items that need assured destruction.
The facility is regulated, subject to continuous emissions monitoring, and required to report any exceedance of emission limits to the Virginia Department of Environmental Quality. The Solid Waste Management Program directs most of the refuse that it manages to the facility, providing approximately 650,000 tons of waste annually.
Renewable Electricity Production:
By producing electricity using solid waste, the facility avoids both the cost and emissions of using a fossil fuel to produce the electricity. Since 1990, energy production by the plant has replaced the equivalent of approximately two million barrels of crude oil per year.
How Waste Is Processed:
The following is a diagram of the energy recovery process, highlighting the emissions control system.
Solid waste enters the facility from collection vehicles that dump their waste on the tip floor. The waste is picked up by cranes and deposited in the four chutes and onto reciprocating grates that move the waste into the combustors. The waste is tumbled and burned as fuel, heating the boilers where steam is produced. The steam travels through pipes to the turbines that generate the electricity.
Ash from the Fairfax facility is nonhazardous and is disposed in the ash monofill of the I-95 Landfill Complex.
Key stack emissions are continuously monitored for permit compliance. Exhaust gas from the facility is also tested annually to ensure that emissions do not exceed permit limits. Similarly, ash produced during the combustion process is tested periodically for metals content, pH and other factors. Finally, recovered water from the steam generating process is recycled many times before it is treated and discharged into the sewer system.
Solid Waste Management Plan Strategies:
Through the development of the county's Solid Waste Management Plan, a 20-year plan for how the county will effectively manage the waste it generates, the Board of Supervisors approved the strategy of continuing to use the E/RRF beyond the end of the current service agreement.
Incineration Is Cool For The Climate:
The Intergovernmental Panel of Climate Change (IPCC), EPA, and the Commonwealth of Virginia all recognize that waste incineration with energy recovery is a key mitigation technology that reduces greenhouse gases caused by processing of municipal solid waste.
The E/RRF makes some significant and specific contributions to Fairfax County's efforts to remain a "cool county:"
- Manages Fairfax County trash right here in our community, reducing the need for fossil fuels to transport our waste to downstate landfills.
- Handles Fairfax County waste disposal now, rather than creating a new waste management legacy for the next generation.
- Eliminates methane gas and other greenhouse gases on a ton for ton basis.
- Generates approximately 670 kilowatts of electricity for every ton of trash burned, using a renewable fuel source.
- Recycles enough metal annually to build over 20,000 automobiles.
Facts and Statistics:
Occupies 23 acres at the I-95 Landfill Complex.
Includes four industrial boilers that can burn over 3,000 tons per day of municipal solid waste (about 1.1 million tons per year) depending on the moisture content of the waste.
Uses a controlled combustion process that burns waste at a temperature of 1,800 degrees Fahrenheit.
Reduces waste by up to 90 percent in volume, leaving an ash product that is landfilled.
Reduces waste by 75 percent in weight during processing.
Produces enough electricity to power 75,000 homes.
Avoids the equivalent of approximately one million tons of greenhouse gas emissions each year, through avoided landfill emissions and by generating renewable energy.
The facility uses some of the energy it generates (approximately eight Megawatts) for its operation.
The facility recovers the energy from municipal solid waste originating in Fairfax County, the District of Columbia, and other local jurisdictions.
Ferrous and nonferrous metals in the waste stream are also recovered as part of the resource recovery process.